5:1 BLACK EPOXY POTTING COMPOUND - B2B SUPPLY

5:1 Black Epoxy Potting Compound for Electronic Encapsulation

Two-component 5:1 black epoxy potting compounds for selected PCB assemblies, LED modules, sensors, power supplies and electronic components requiring hard cured encapsulation, electrical insulation and flame-retardant grade review.

  • 5:1 Weight Ratio
  • Black Hard-Cure System
  • Manual & Machine Dispensing
  • Bulk & Packaging Support

Quick Product Facts

Product Type
5005AB / 105AB black epoxy potting compounds
Mix Ratio
5:1 by weight
Cured Character
Hard cured result
Primary Positioning
Insulation, hard encapsulation and flame-retardant grade options
Application Direction
PCB, LED, sensors and power supplies
Supply Options
Samples, bulk packaging and formulation review

PRODUCT POSITIONING

Black Hard-Cure Epoxy for Selected Electronic Encapsulation

The 5005AB and 105AB systems are both 5:1 black epoxy potting compounds for selected electronic assemblies requiring insulation, hard cured encapsulation and flame-retardant grade review.

5005AB is positioned for high-hardness electronic potting. 105AB is positioned as a black flame-retardant hard epoxy potting compound. Final use should be confirmed by module testing and matching TDS or report review.

TECHNICAL DATA

Black Epoxy Potting Compound Technical Overview

Compare the two current black epoxy potting compound options by model, viscosity, working time, curing reference, hardness, electrical data and flame-retardant positioning.

5005AB BLACK EPOXY POTTING COMPOUND

5005AB High-Hardness Electronic Potting

5:1 black epoxy system for electronic potting applications requiring insulation, high hardness and electronic encapsulation evaluation.

Model5005A / 5005B
Product TypeTwo-component black epoxy potting compound
Mix Ratio5:1 by weight
Appearance5005A: black; 5005B: brown
Viscosity at 25 C5005A: 1300-1400 mPa.s; 5005B: 50-100 mPa.s
Specific Gravity5005A: 1.7 +/- 1 g/cm3; 5005B: 1.1 +/- 0.1 g/cm3
Working Time60-80 minutes at 25 C, 50 g reference
Curing Reference8-16 hours
Cured HardnessShore D 80
Mechanical ReferencesBonding strength 145-165 kg/cm2; flexural strength 235-245 kg/cm2; shear strength 95-115 kg/cm2
Electrical ReferencesSurface resistance 1 x 10^14 ohm/cm2; volume resistance 3 x 10^13 ohm/cm2; dielectric constant 4.2; breakdown voltage above 22 kV/mm
Flame-Retardant GradeFlame-retardant grade available; confirm matching report for specification use
StorageStore sealed away from light at 25 C and relative humidity below 70%; keep Part B sealed against moisture

105AB FLAME-RETARDANT BLACK EPOXY POTTING COMPOUND

105AB Flame-Retardant Hard Potting

5:1 black flame-retardant hard epoxy resin for electronic components requiring potting with room-temperature or heat-assisted curing.

Model105A / 105B
Product TypeTwo-component black flame-retardant hard epoxy potting compound
Mix RatioA:B = 100:20 by weight, equivalent to 5:1
Appearance105A: black liquid; 105B: transparent yellow-brown liquid
Viscosity at 25 C105A: 1000-1200 mPa.s; 105B: 100-200 mPa.s
Shelf Life at 25 C105A: 6 months; 105B: 6 months
Working Time30 minutes at 25 C, 100 g mixed quantity reference
Curing Reference20 g room-temperature reference: 4 hours initial cure, 24 hours full cure; 60 C heat-assisted full cure in 2 hours
Cured HardnessShore D >75
Electrical ReferencesBreakdown voltage 22 kV/mm; volume resistance 1 x 10^15 ohm reference; surface resistance 5 x 10^15 ohm reference
Mechanical ReferencesFlexural strength 23 kg/mm2 reference
Flame-Retardant GradeFlame-retardant grade available; UL 94 V-0 reference should be confirmed against the selected model and supply batch

The UL 94 report available in the current document set records V-0 for epoxy glue model E46-11702-01. For procurement or certification use, confirm the matching TDS and report for the selected 5005AB or 105AB supply batch.

APPLICATION EXAMPLES

Typical Electronic Encapsulation Applications

Designed for selected electronic encapsulation and component-protection applications after technical and production testing.

  • PCB Assemblies
  • LED Modules
  • LED Lighting Components
  • Sensors
  • Power Supplies
  • Control Modules
  • Electronic Housings
  • Selected Electrical Components
Black epoxy potting compound encapsulating a printed circuit board inside an electronic housing
Application images illustrate encapsulation direction; final suitability depends on component design and test requirements.

PRODUCT BOUNDARY

Potting Compound Is Not the Same as Conformal Coating or Adhesive

This page covers a black epoxy potting compound. It should not be described as a conformal coating, thermal adhesive or universal electronic sealant.

01

Electronic Potting Compound

Fills a cavity or housing around selected components and creates a cured encapsulation mass.

02

Conformal Coating

A much thinner protective coating applied over the surface of a circuit assembly.

03

Structural or Thermal Adhesive

Designed primarily to bond components or transfer heat, depending on the exact product.

BEFORE SAMPLE TESTING

Technical Requirements to Confirm Before Product Selection

Listing a requirement does not mean the current standard product already meets it. Share the target specification so HSFECL can review the standard formula or discuss a selected formulation adjustment.

Share My Technical Requirements

PRODUCTION CONDITIONS

Component Preparation and Process Control Affect the Result

Final encapsulation quality depends on component cleanliness, housing geometry, mixing accuracy, dispensing method and curing conditions.

Air release depends on product viscosity, mixing method, geometry and process conditions.

PACKAGING & B2B SUPPLY

Samples, Bulk Packaging and Repeat Potting Compound Supply

HSFECL supports electronic-product manufacturers, module factories, importers, distributors and product brands requiring sample evaluation, technical-data review, bulk packaging and repeat purchasing.

Packaging and purchasing arrangements depend on the current formula, estimated quantity, destination market and buyer requirements.

Request Packaging and Quotation Information
  • 01Product Sample Evaluation

    Test the material in your actual module and production process.

  • 02Bulk Packaging

    Packaging direction can be discussed after quantity and formula confirmation.

  • 03Package Size Matching

    Package planning depends on buyer market and production use.

  • 04Private Label Discussion

    Selected private-label requirements may be reviewed for repeat supply.

  • 05Repeat Supply Planning

    Coordinate sample testing, order planning and repeat procurement.

  • 06Technical Data Support

    Request the matching product TDS before specification or production use.

  • 07Formulation Review

    Selected project requirements can be reviewed for formula adjustment direction.

SELECTED FORMULATION REVIEW

Need a Different Viscosity, Cure Speed or Cured Performance?

For selected electronic encapsulation projects, formulation adjustment may be discussed after reviewing the component, dispensing process, potting volume, curing requirements and target performance.

Discuss a Custom Potting Formula

PRODUCT NOTES

Accurate Mixing and Material Control Are Essential

PRODUCT FAQ

Questions About 5:1 Black Epoxy Potting Compound

What is the mix ratio of this black epoxy potting compound?

Both listed systems use a 5:1 weight-ratio direction. 105AB is specified as A:B = 100:20 by weight, which is equivalent to 5:1.

Does the product cure black?

Yes. 5005AB and 105AB are both positioned as black epoxy potting compounds for electronic encapsulation.

Is the cured result hard or flexible?

Both listed systems are hard-cure potting compounds. 5005AB is listed at Shore D 80, and 105AB is listed at Shore D >75.

Which electronic components can be potted?

PCB assemblies, LED modules, sensors, power supplies, control modules and selected electrical components may be evaluated after application testing.

Can it be used with an automatic dispensing machine?

The product may be evaluated for machine dispensing. Final compatibility depends on metering accuracy, viscosity, equipment design and production parameters.

Is this product thermally conductive?

Thermal conductivity must be confirmed using the exact current product TDS or a separately reviewed formula.

Is it flame retardant?

Both 5005AB and 105AB can be discussed as flame-retardant grade options. For specification use, confirm the matching TDS and UL 94 report against the selected model and supply batch.

Does it have confirmed electrical insulation data?

Yes. 5005AB includes surface resistance, volume resistance, dielectric constant and breakdown-voltage references. 105AB includes breakdown-voltage, volume-resistance and surface-resistance references.

Can the viscosity or curing behavior be adjusted?

Selected formulation adjustment may be discussed after reviewing the component, potting volume, dispensing process and target performance.

Can I request a sample and TDS?

Yes. Buyers can request a sample, current technical data review and packaging information for evaluation.

Do you support bulk packaging?

Bulk packaging can be discussed based on current formula, estimated quantity, destination market and repeat purchasing requirements.

POTTING SAMPLE & B2B SUPPLY

Request 5:1 Black Epoxy Potting Compound Support

Share your electronic encapsulation application, purchasing quantity and main requirement. If you selected a sample or technical-data action above, that context will be included automatically.

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